IBC Heater for 1000L IBC Container Triple Heat Bands

Viscous materials such as syrup, sugar, fats, waxes and resins can become difficult to discharge from a 1000 litre IBC when stored at room temperature. As these materials thicken, they can be harder to pour or pump, potentially resulting in product waste, increased handling times and unnecessary expense.

This 1000L IBC heating jacket with triple heat bands provides an efficient and controlled solution for heating the contents of an IBC, helping to reduce viscosity and make materials easier to discharge. Equipped with three digital thermostats, each adjustable from 0–90°C, this model provides excellent temperature control and increased heating coverage for applications where faster or higher-temperature heating is required.

The three heat bands distribute heat across a greater area of the container, helping to provide efficient and consistent heating. Each thermostat can be adjusted to suit the requirements of the material, allowing the contents to be brought to and maintained at the desired temperature and viscosity.

Efficient Heating for 1000L IBC Containers

Heating an IBC before discharge can make a significant difference when handling materials that become thick or difficult to move at lower temperatures. By reducing viscosity, the contents can be poured or pumped more easily, helping to minimise product waste and improve overall handling efficiency.

The durable yet lightweight heating jacket is designed specifically for standard 1000L IBC containers. Adjustable quick-release buckles make the jacket easy to attach and remove, while the flexible construction allows it to fit securely around the container for effective heat transfer.

The heater is suitable for heating a wide range of industrial liquids and viscous materials, including:

• Water
  
• Oils and diesel fuel
  
• Resin
  
• Vaseline
  
• Wax, including lanolin
  
• Fats
  
• Butters, including ghee
  
• Glue and adhesives
  
• Syrups and other viscous industrial liquids
  

Ideal for Storage and Transportation

The IBC heating jacket can also be used to maintain a required temperature or viscosity during storage and transportation. Fitting directly to the IBC, it provides a convenient alternative or supplement to container heating cabinets and heating ovens.

For faster and more efficient heating, we recommend using an IBC insulated lid (sold separately). The lid easily fits over the top of the container to help retain heat and reduce heat loss during the heating process.

IP40 or Optional IP54 Protection

The IBC heater is supplied as standard with IP40 protection. For environments where exposure to water spray or moisture is a concern, such as food and pharmaceutical production areas with regular wash-down procedures, an IP54-protected version is also available. Please contact us for further details.

Technical Specifications

• Suitable for: Standard 1000L IBC containers
  
• Heating configuration: Triple heat bands
  
• Thermostats: 3 digital thermostats
  
• Temperature range: 0–90°C
  
• Material: Teflon-coated polyester
  
• Insulation: Polyester
  
• Heating element: Silicone heating wire
  
• Fastening: Adjustable quick-release buckles
  
• Power cable: 3m
  
• Safety: Safety thermostat
  
• Protection rating: IP40 standard
  
• Optional protection: IP54
  
• Insulated lid: Available separately
  
• Typical warm-up time: Approximately 48 hours, depending on the contents, starting temperature, ambient conditions and heating configuration
  

Heating Performance

As a guide, a 1000L container of water can take approximately 48 hours to heat from +15°C to +50°C using 2 x 1000W heaters and an insulated lid. Heating from +15°C to +70°C can also take approximately 48 hours when using 3 x 1000W heaters and an insulated lid.

  IBC Heating Times - PDF  

Actual heating times will vary according to the material being heated, ambient temperature, starting temperature, container conditions and other operating factors.

With three heat bands and 0–90°C temperature control, this 1000L IBC heater is an ideal solution for applications requiring efficient heating, accurate temperature control and effective viscosity management. It provides a practical way to make difficult-to-handle materials easier to pour and pump while helping to reduce product waste.

Sizes:

Custom sizes also available please get in contact with further details.

Lead Time: 1-2 weeks.

Please get in contact with the quantity needed, product code and delivery postcode for a competitive quotation and lead time.

Phone: 01752 690622

Email: info@merlin-industrial.co.uk