Protective Foam Inserts that as well as offering protection to delicate items whilst in transit, the foam inserts also allow for the tidy and attractive presentation of samples for your sales team.

As well as the foam inserts we can supply cases or containers to suit your application, though if you already have containers then we can match the custom interior to match lowering the financial investment to a minimum. Available to suit any protective case, flight case or as high performance packaging.


  • Optimum performance and protection
  • Reduced product damage in transit
  • Attractive coloured foams available on request
  • Branding and product identification etched into the foam
  • Digitising on or off site for sensitive or large items
  • Available JIT supply service for repeat requirements 


Plastazote is the foam material of choice for protection and provides both superb cushioning and presentation. It is well known for being lightweight, tough, flexible, moisture resistant, chemically inert and resistant to oils, solvents, dilute acids and UV light. It is also available in a large range of colours, offering further customisation options. 


Specialist foams, such as conductive, static dissipative and high density are all available in the range and suitable for Static Sensitive Devices.

Using this material, the engineered foam case inserts are designed to reduce the effect of shock and vibration on delicate, highly calibrated and often extremely valuable items during both transportation and storage. By reducing any shocks generated by mishandling of the exterior case to a specific level of performance, it will allow damage to the packaged article to be greatly reduced. By using the latest software and performance models, we can accurately engineer the precise level of cushioning required for a specific product or item.


The foam inserts can be designed to suit any exterior case or packaging, providing protection from vibration, water and dust as well as providing precise levels of cushioning. To see our range of protective cases, all of which can be supplied with plastazote foam inserts, please contact us.


If you want to secure a product for transport or to provide a custom case with the sale that enhances your product and generates added value, please ask us for more information.


Vat GB591551821 Company Number 02906480 – 1994
Dun and Bradstreet, Number (581590544)
NATO Code Number (NCAGE KD520)
EORI Number GB591551821000


Merlin Industrial Products @ 2024 Errors and Omissions Excepted


Call 01752 690622 / 0800 0418 650 (UK)